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Thursday, 24 November 2016

New forklift attachment breakthrough transforms warehouse costs

 As all warehouse operators know, the cost of space has many facets and so is not confined to fixed costs like rent/rates, maintenance and security. Space can also affect forklift productivity in terms of pallets moved per hour and even road transport. With that in mind, the British forklift innovator, Translift Bendi, developed its mould-breaking articulated forklift in the 1980s that transformed warehouse economics like no other but there was always a perceived barrier in the minds of some users who were subject to large swings in truck usage and therefore felt they could not justify the cost of articulated trucks full-time owing to their significantly higher initial cost compared with counterbalance and reach trucks.

To resolve that issue Translift Bendi has patented what they claim is a unique breakthrough, called the SpaceMate, which is an attachment like no other that fits any forklift with no modification and without compromising the truck's sideways' stability. This means that potential buyers could use the SpaceMate to reduce operating aisle widths to 1.8 mt at one third of the cost of an articulated truck or one fifth of a conventional VNA truck.

The SpaceMate would allow conventional forklifts to provide back-up in narrow aisles during busy, seasonal periods or as a standby if a truck breaks down. It is not meant to replace the articulated forklifts but rather complement them because many potential users are deterred from narrowing their aisles by the perceived high initial cost of an articulated truck. Thus, SpaceMate is an entry level solution, with the additional benefit for some users who can only afford one narrow aisle machine and may feel too vulnerable to depend on one machine and so stay with reach or counterbalance trucks.

Weighing 450 kg, with plans to make it lighter, the SpaceMate will take up only one pallet position in the racking, while waiting for breakdowns or on standby for busy periods. The Spacemate is not just designed for end users. It is also aimed at truck manufacturers and dealers who now have a low-cost "off-the-shelf" VNA solution, that can fit in the back of a service van, and be fitted by the end user with a bare minimum of training.

In operation, lasers visually positon the forklift in the ideal spot. The truck's sideshift function extends two bridge arms out of the SpaceMate into the pallet racking either side of the pallet location. The arms are tilted down slightly and placed anywhere from two to 700 mm above the racking beams. The arms are lowered until they rest with four points in contact with the racking. The "bridge" positon actuates the fork carriage, allowing it to travel out in between the bridge arms and lower the pallet into position on the racking beams.

Also suited to both gas and diesel, the SpaceMate's electrical requirement is provided by a rechargeable battery, so electrical supply from the truck is not needed. Having consulted with SEMA, Britain's experts on safety standards for pallet racking, Translift Bendi built in safety features which they believe make it far safer than conventional trucks in a number of areas. The SpaceMate's working height is only limited by the truck's maximum working height, and is easier to use at height than conventional forklifts because height selection is designed out of the system.

As any user of articulated forklifts knows the mast arrangement can swivel to either side when within racking aisles, thus enabling them to deposit and retrieve a pallet load on different sides of the aisle without having to leave the aisle and then turn around for access re-entry. This is not possible with SpaceMate, but probably more than half of all forklift pallet movements do not require that function.

Verdict: Certainly worth a second look for certain operating scenarios.

www.translift.co.uk
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SpaceMate in action





















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